Kennesaw, Ga. - January 30, 2009 - Heidelberg USA announces
the following new product installations:
Panaprint Enters 2009 with Automated Press, Postpress Solutions
from Heidelberg
Investing in the latest technologies is a way of doing
business for Panaprint in Macon, Ga., where not one piece of major
equipment in the company's bustling pressroom is more than six
years old. Among the latest additions to the company's
248,000-sq.-foot, state-of-the-art facility are a new 8-color
Speedmaster CD 74 with perfector, coater and Inpress Control, and a
Stahlfolder TH 66 folder from Heidelberg. "After the success we had
installing Heidelberg Stitchmaster ST 400 and ST 450 stitchers as
well as a POLAR cutting system last year, we looked to Heidelberg
again when we decided to replace our press," said Panaprint Vice
President W. Everette "Rette" Collins. "We are using M600 Goss Web
presses originally purchased from Heidelberg, and have been able to
move some work off of the Web presses and onto the CD 74. Because
the new press allows us to complete larger runs, we can be more
competitive on larger sheetfed jobs," Collins said. The new folder
was purchased to help Panaprint keep more finishing work in-house.
Installation only took three days, and by the end of the third day
with very little training time, the operators already had the
folder running at 21,000 pieces per hour on a 2-up job. Panaprint
is the first company in the Southeast to install a TH 66 folder
with a TSH 70+SPA delivery unit and two-level vertical stacking
unit for easier delivery of the finished product. Collins credits
the expertise of Panaprint's 108 employees, along with help from
Heidelberg technicians, for keeping Panaprint positioned for
growth. "This will certainly be a tough year for the printing
industry, but we are going to keep working hard to grow and serve
our customers to the best of our ability." Founded in 1973,
Panaprint is managed by President Wanzie Collins with the help of
sons Rette and Christian T. Collins, who joined the company in 1988
to follow in their father's footsteps. Both are vice presidents of
the company; Rette serves as sales manager, and Christian serves as
publication manager and special projects director.
California Print Shop Pioneers Exclusive Heidelberg XL 105 Press
Design
K&D Graphics of Orange, Calif. recently partnered with
Heidelberg to develop a unique configuration of Heidelberg's
peak-performance Speedmaster XL 105 press with 16 units. The new
press, which was installed in late 2008, features an optional
CutStar feeder that can switch from roll-fed to sheetfed mode at
the push of a button. The XL 105 features 12 printing units with
multiple coating units drying units and a perfector. In one pass,
the press prints six colors and coats on both sides of the sheet.
"We can reduce press check time for our customers on the XL 105,
because it can complete a full print job in one pass, no matter how
complex the job," said President Don Chew. "Not only are we more
productive, but we are also more cost-effective because of the
efficiencies of the XL 105." K&D replaced a smaller-model
six-color press with the XL 105. "We just ran a 700,000-sheet job
in five days that would have taken us three weeks on the old
press," Chew said. Although his company has been in the packaging
market for eight years, Chew installed the XL 105 to boost the
company's overall packaging capabilities. The family owned
commercial printing and paperboard packaging production company
hopes to have more opportunities in the near future for complex
jobs including double-coating, perfecting in one pass and producing
plastic and other packaging materials on the new press. "We
designed the press with UV capability as a foray into the high-end
packaging market," Chew said. K&D also boasts a Heidelberg
Prinect prepress and workflow system, and uses Heidelberg Saphira
Consumables throughout the shop. The company, founded in 1982 in
the family's garage, now operates two 6-color Speedmaster CD 102
presses with double in-line aqueous/UV-activated coaters alongside
a fully-equipped bindery featuring two POLAR System II cutting
systems, a Stahlfolder TH 82 folder, a Stitchmaster ST 450 stitcher
and a new Diana X 135-B folding carton gluer. "I wanted to invest
in finishing equipment that would support the high-quality work
from the new press and help keep us on deadline," Chew said.
"Delivering on time is important to us and to our customers. Our
reliable Heidelberg bindery equipment not only keeps us on schedule
every time, but also produces the high-quality results that our
customers have come to expect." With 56 employees and the latest
technologies, K&D is well-positioned for strategic growth and
success in 2009.
Heidelberg Helps West Coast Shop Make A Speedy Recovery
After a major humidification system malfunction destroyed a
majority of the equipment at AdPro Litho of Mulkilteo, Wash.,
owners Gary and Chris Smith turned to Heidelberg for help. The
company lost three six-color presses to rust and water damage. To
help the family owned company get back up and running, Heidelberg
expedited the installation of a new 6-color Speedmaster SM 52
press. "The Heidelberg installation team was extremely helpful with
the expedited process," said Smith. "The press was installed and in
production in less than two weeks." The company had been running a
similar SM 52 press from Heidelberg before the accident, and was so
pleased with the press that they decided to stick with the model
when rebuilding began. "We originally replaced two older-model
presses with the SM 52, which could handle all of the work of those
two presses in half the time," Smith said. Before the accident,
Smith had made plans to eventually install a peak-performance
Speedmaster XL 105 - plans he has kept despite challenging times.
"Everything has fallen into place, even if the timing isn't what I
expected," Smith said. "We are very proud to be the first print
shop in the state of Washington to install a Speedmaster XL 105
from Heidelberg." Though the installation is not yet complete,
Smith and his family have high expectations for the press. As a
trade shop that primarily prints for other printers, printing
brokers and design companies, AdPro Litho has no sales staff, "But
that hasn't stopped word from spreading about the XL 105," Smith
said. The company also runs a Stahlfolder folder and POLAR cutter
from Heidelberg, and plans to install another cutting system or new
stitcher in the near future. The shop uses Heidelberg Saphira
Consumables, including blanket wash rolls and blankets. Founded in
1983, AdPro Litho now boasts 26 employees, including three
generations of the Smith family.
POLAR Cutter Scores Productivity Points for Hadley Printing
For many years, Hadley Printing in Holyoke, Mass. relied on
two older-model POLAR cutters to handle all of its cutting needs.
As the mid-size shop has grown, so has its need for a more
advanced, larger cutting machine that can handle complex cutting
jobs over two shifts. Company President Chris DesRosiers recently
decided to augment his cutting capability with a new POLAR 137XT
cutter from Heidelberg. "The POLAR has been running for less than
two months, and I can already tell that it is an excellent fit for
our shop," DesRosiers said. "It certainly is a step up in
capability for us, and we have already increased our productivity
with the ability to turn 40-inch sheets inside the cutting area."
The high-speed POLAR 137 XT is JDF-compatible, a feature that
DesRosiers is excited to take advantage of in the near future. The
cutter is also fully programmable with a variety of cutting
options, and can be used for cutting paper, paperboard, cardboard
and plastic foils at speeds of up to 45 cycles per minute. Hadley
Printing's 30 employees serve a variety of customers in the greater
New England area, producing high-quality general commercial
materials. The company has been in production for more than 100
years.
Mark Advertising Joins Ohio's Printing Elite, Ups the Ante with
New Heidelberg Press
Mark Advertising Agency in Sandusky, Ohio recently upgraded
its capabilities with a new 4-color Printmaster PM 74 press from
Heidelberg. "We wanted to be more competitive in the marketplace as
far as actual printing capability and pricing options," said
President Shelly Chesbro. "High-quality output is a priority for
us, and we are thrilled with the results that the new PM 74 has
produced so far." The 29-inch press has proven a productive
complement to Mark Advertising's existing array of equipment, which
includes two older-model 20 x 28-inch Heidelberg SORMZ presses, and
two very old Heidelberg platen presses. "We have run Heidelberg
equipment since we opened more than 44 years ago, and have come to
expect the best quality and highest standards with Heidelberg,"
Chesbro said. "My clients deserve the best, and that is what we
produce." Now with 14 employees, Mark Advertising offers in-house
design, digital photography, prepress services, as well as complete
bindery and mail fulfillment services. The company uses Heidelberg
Saphira Consumables and relies on Heidelberg's Expert Service Team
to keep its equipment well-maintained. The shop produces general
commercial items such as company brochures, booklets, postcards,
folders, and spec sheets.
Rick's Printing Sees Record Growth, Credits Heidelberg
Presses
According to Rick Jacobs, taking the first step into
mid-sized offset printing has been "better than my wildest dreams."
The owner of Rick's Printing in Portland, Ore. has run his new
4-color Heidelberg Speedmaster CD 74 press for a little over two
months and is already singing its praises. "The CD 74 has allowed
us to be very competitive in our market," Jacobs said. "We can now
compete with some of the 40-inch presses in our market, and can
deliver higher-quality results at a lower cost than most of our
competition." With automated makeready and user-friendly operation,
the CD 74 is a perfect complement to the pressroom at Rick's
Printing. Since its installation, the press has been running for
approximately 12 hours per day, producing high-quality general
commercial work. "We've been buried in work on the new press,"
Jacobs said. "We are able to take some of the pressure off of our
Printmaster PM 52 press and be more strategic about our production
methods." An all-Heidelberg shop, Rick's Printing operates a
Printmaster QM 46 press along with the PM 52 and CD 74 presses. All
three presses are supported by a Prosetter 74 violet platesetter
from Heidelberg, which was installed last year, as well as
Heidelberg Saphira Consumables. "When my wife and I started this
company with a QM 46 press and one POLAR cutter from Heidelberg, I
would have never believed the growth we would experience in seven
short years," Jacobs said. The truth is in the results: Rick's
Printing has experienced month after month of record growth and is
planning for more. "We will continue our aggressive growth strategy
with Heidelberg equipment."
Petree Press Goes Chemistry-Free with Suprasetter from
Heidelberg
A suburb of Washington, D.C., Sterling Va. boasts Dulles
National Airport, the former headquarters of AOL, and Heidelberg
customer Petree Press. Noel Petree, president of Petree Press,
recently took a stand and upgraded his prepress operations with a
chemistry-free Suprasetter A52 platesetter with automation from
Heidelberg. The company already has realized savings in time and
resources, and credits its recent success to Heidelberg's
technology advances. "We installed the Suprasetter around three
months ago, and have already eliminated one position in our
prepress department because of the advanced automation and
technology enhancements," Petree said. "We can also see the
difference in color and quality. It's the same wonderful Heidelberg
quality that we have come to know and expect over the past 12
years." Petree Press upgraded its Heidelberg Prinect workflow as
well, installing the latest versions of Prinect MetaDimension and
Prinect Signa Station software to help keep up with the pace of the
new Suprasetter. The company now uses Saphira Chemfree Thermal
plates, as well as a variety of Heidelberg Saphira Consumables
throughout the shop to maximize the results of its Heidelberg
equipment. Currently, Petree Press runs two Speedmaster SM 52
presses and a Printmaster QM 46 in its pressroom, along with a full
bindery of Heidelberg finishing equipment. "We have long relied
primarily on Heidelberg equipment to enhance our reputation for
quality high-end work," Petree said. "Our client base consists of
high-end arts organizations, advertising design companies and area
corporations, and Heidelberg has helped us deliver on our promise
of the highest-quality results possible." Founded in 1986, Petree
Press now has 10 employees.
Ryan Printing Chooses Heidelberg for Prepress, Pressroom and
Postpress
Ryan Printing in Blauvelt, N.Y. recently advanced to the next
level of production capability and automation with the installation
of a new 4-color Speedmaster SM 74 press with coater, a Eurobind
600 adhesive binder and a Prosetter multi-cassette loader (MCL) 74
violet platesetter, all from Heidelberg. The all-Heidelberg shop
needed to increase its production capability to complete more
complex jobs in-house, and after experiencing success with advanced
automation technology from Heidelberg, the company knew where to
turn. "We needed to boost our coating and production capabilities,
reduce stress on our prepress department, and offer more options in
the bindery," said Owner Al Ryan. "With new Heidelberg equipment in
every area of the shop, our production is up. We are producing
higher-quality finished products and our workflow is much smoother.
We trust Heidelberg technology because we know the end result will
be perfect, which means we can concentrate on our clients," Ryan
said. The company currently operates three additional Heidelberg
presses: a 5-color Speedmaster CD 74 with coating unit, a 2-color
Printmaster QM 46, and a Heidelberg DI press. With the addition of
the Eurobind 600, the bindery now includes a full suite of
postpress equipment - a Heidelberg POLAR 115 cutting system, two
continuous-feed Stahlfolder B26 folders and a Heidelberg
Stitchmaster ST 90 saddlestitcher. Ryan Printing utilizes
Heidelberg Saphira Consumables, including Saphira Violet plates.
Founded in 1992, the company serves a local and regional clientele
producing brochures, newsletters, slipcovers, postcards, catalogs,
stationery and direct mail pieces. The shop currently employs 13.
Heidelberg Technologies Deliver Success for West Virginia
Shop
Since it opened more than 42 years ago, Central Printing has
evolved from a one-man shop into a full-color, full-service
printing company. To stay ahead of the competition, the company
recently decided to cut down on makeready time and ink usage and
looked for ways to further automate its processes. The answer came
in the form of a new 5-color Speedmaster SM 74 press with coater
from Heidelberg. "The SM 74 was definitely the way to go for us,"
said General Manager Rick Fazio. "With shorter makereadies and
faster results, it's amazing what the press has done for our
operation." The new SM 74 replaced an older-model press, bringing
greater efficiencies to the shop. The quest for efficiency didn't
end in the pressroom, however. A new 8-pocket Stitchmaster ST 90
saddlestitcher was added to the bindery, and the company's Prinect
Printready workflow was upgraded as well. "Our new press,
saddlestitcher and workflow upgrades were the perfect final touches
to complete our all-Heidelberg shop," Fazio said. The prepress
department at Central Printing completed its own facelift in 2008,
in connection with which it detoxified all chemicals and
implemented the Suprasetter A74 platesetter with automation from
Heidelberg, along with Saphira Chemfree Thermal plates. The
all-Heidelberg shop currently has 14 employees at its Beckley,
W.Va. location, and produces general commercial work for local
clients.
A Cut Above: Art Bindery Upgrades with Latest POLAR
Technology
Art Bindery in Birmingham, Ala. has purchased a new POLAR 137
XT cutter from Heidelberg to replace an existing POLAR cutting
system that was more than 20 years old. "We now have four POLAR
cutters running full-time," said Vice President Dale Schaefer. "We
chose the POLAR 137 XT with Autotrim so that we wouldn't have to
worry about waste removal, which was a big problem for us." A large
part Art Bindery's business is cutting magnets, which would stick
to the magnetic metal of the cutters and cause a build-up of waste.
"We spent a lot of time cleaning up waste from the magnets,"
Schaefer said. "With our new POLAR, waste is removed automatically,
saving our operators valuable time and increasing our productivity.
This is our second POLAR cutter with Autotrim, and I can't imagine
using anything else," he affirmed. With 30 employees, Art Bindery
provides finishing services to a variety of local customers.
PMDC Visit Inspires New Mexico Printer To Purchase New
Heidelberg Press
John King, owner of The Paper Tiger in Santa Fe, N.M., was
looking for a press with high productivity and fast makeready times
that could compete with digital alternatives. He found just that in
a new 4-color Speedmaster SM 52 press, equipped with an in-line
aqueous coater and Heidelberg's innovative Anicolor inking system.
King and his staff traveled to Heidelberg's Print Media
Demonstration Center (PMDC) in Kennesaw, Ga. to see the press in
action, and were so impressed by what they saw that they wound up
purchasing the demo press. The investment has paid off. "It's great
having a coater on the machine," King said. "It really improves the
product. Fingerprints don't show and it's a much harder image."
Founded in 1978, The Paper Tiger has 14 employees and focuses on
general commercial, business marketing and direct mail. In addition
to the new press, the shop also runs an existing Speedmaster SM 52
and a Printmaster GTO from Heidelberg. King and his staff are also
impressed with Heidelberg's service, especially its Systemservice
36plus program, which includes all parts and labor for three years.
"It's a great thing," King said, adding, "Heidelberg has been very
proactive in identifying problems via computer hookup. And the
people who work on the presses are eminently qualified."
Millennium Press Invests in Speedmaster XL 75 and Prinect
Workflow Solutions
Even before Heidelberg's new Speedmaster XL 75 press was
unveiled at drupa 2008, Millennium Press was reaping the benefits
of its advanced automation and 18,000 sph speed. Installed in
September 2007, the press was delivered with the much-anticipated
Prinect Press Center control station and full Prinect
peak-performance package. "I wanted to have the ability to get jobs
done faster," Owner Jim Sullivan said. "Not only did the XL 75
exceed our expectations in terms of quality and speed, but we also
have learned that software is a big factor in our shop's overall
workflow." To stay ahead of the game, Sullivan recently invested in
a suite of Prinect workflow solution upgrades from Heidelberg,
including Prinect Prinance management information system (MIS);
Prinect Prepress Manager; Prinect Integration Manager; Prinect
Pressroom Manager; Prinect Archive System; Prinect Digital Print
Manager and Prinect Scheduler. "By enabling our Prinect workflow
solutions to work together, we are able to produce more work in
less time," Sullivan said. "We are able to sell more of our
services without hiring additional sales staff because of the
automated capabilities we now have in place," Sullivan said. The
shop also operates a Suprasetter 75 platesetter and uses Heidelberg
Saphira thermal plates. Adds Sullivan, "I hope to invest in an
second XL 75 press soon, as well as to continue to fill in our
Prinect workflow capabilities as part of our aggressive growth
strategy." Located in Agawam, Mass., the 18-employee general
commercial shop relies on Heidelberg equipment in the bindery as
well, including a new, fully automated Stahlfolder TH folder.
Millennium Press was founded in 1989, and will celebrate 20
successful years in business this year.
Impressive Printing and Copy Center Installs First Heidelberg
Press
Barbara Hagele, president of Impressive Printing and Copy
Center in Tampa, Fla., had never owned a Heidelberg. But after
seeing a demonstration of a new 2-color Printmaster QM 46 press as
part of a CPrint Alliance seminar, it wasn't long before she had
one in her shop. "We had experienced some problems with a couple of
our smaller presses," Hagele said. "Then we saw what the Heidelberg
could do and thought it would make a good addition to the shop.
We're very pleased with the results. The registration falls right
in. It's really a nice press." In business for 23 years, Impressive
specializes in spot color, single- and two-color printing. The shop
also provides mailing services. Impressive Printing has won
CPrint's "Eagle Award" for outstanding management two years in a
row.
Ohio Shop Bumps Up Production with New Speedmaster from
Heidelberg
Troy, Ohio has branded itself as a city that "blends home
town and high tech." The same can be said of Corigraphics one of
Troy's best-known print shops. Founded more than 30 years ago by
current President Joe Corigan, Corigraphics is focused on
delivering high-quality printed materials to its global network of
customers. Given a recent upswing in demand for more complicated
materials, including spot color and coating, Corigan needed a new
press that could handle the additional workload. This press came in
the form of a 5-color Speedmaster CD 74 with coater from
Heidelberg. "The results on the CD 74 are phenomenal," Corigan
said. "The machine is a dream. Makeready is incredibly fast. I
can't say enough about how pleased we are." Using the press in
conjunction with a Heidelberg Suprasetter A74 platesetter installed
last year, Corigraphics has saved time and money from the now
simplified process from prepress to finished product. "The plates
are ready quickly and are easily hung on the press, and the entire
process is much simpler now," Corigan said. Operators at
Corigraphics use Heidelberg Saphira Consumables, including Saphira
Chemfree thermal plates. The shop also operates a Stahlfolder TH 82
folder and a POLAR cutter, as well as Speedmaster SM 74 and
Printmaster GTO 52 presses. The general commercial shop employs 21,
and last year celebrated the 25th anniversary of head pressman, Jim
Hamilton. Corigraphics serves a global client base and produces
general commercial and folding carton materials.
New POLAR Cutter Boosts Packaging Capability at Windward
Press
Windward Press, Seattle, Wash. has a passion for packaging.
Although though the company provides full-service printing and
lends its graphic design expertise to customers throughout the
northwestern U.S., it specializes in complex, eye-catching
packaging for the music industry. "The work that we do is
multi-faceted," said President David Livingston. "Customers are
requesting more and more complex packaging options, and our
equipment has to deliver on those demands." For that reason, the
company recently replaced an aging POLAR cutter with a new POLAR
115 XT with Autotrim from Heidelberg. The new cutter has increased
the shop's productivity by at least 30 percent, thanks to its
automation, programmable options and an automatic waste removal
feature. "The POLAR 115 XT has improved our quality, speed and
throughput," Livingston said. "This upgrade has transformed our
shop and made us more productive on the back end." Windward Press
runs additional Heidelberg equipment in the bindery, including
another POLAR cutter and jogger. In prepress, the company operates
a Heidelberg Prosetter violet platesetter and uses Heidelberg
Saphira Violet plates. A Forest Stewardship Council (FSC)-certified
company, Windward Press takes its environmental responsibility
seriously. "We strive to stay aware of and embrace new technologies
that will not only benefit our customers, but ultimately our
company and the community in which we live," Livingston said.
Founded in 1982, the company currently employs a staff of 12.
New York Shop Makes the Upgrade to CtP with Heidelberg
Technology
When Miller Printing and Litho, Inc. in Amsterdam, N.Y.
decided to upgrade its prepress operations with its first-ever
computer-to-plate system, the Prosetter 102 platesetter from
Heidelberg was an easy choice. The shop already ran four Heidelberg
presses and its leaders felt good about Heidelberg's reputation for
quality and service. "I know I am going to be taken care of," said
Eben Miller, the shop's owner. "Heidelberg stands behind its
products." The upgrade from film processing to plate making is
"working out great," Miller said. "It's a huge transition and it
has been amazing. Our people are not wasting so much time stripping
and plating. What used to be very time consuming is now fast and
efficient." In addition to the new Prosetter, Miller also runs a
2-color Speedmaster SM 74 press with coater, a Quickmaster DI press
and a pair of 2-color Printmaster QM 46 presses. The shop uses
Saphira Violet plates in its new platesetter, and Saphira
consumables in its pressroom. Miller's relationship with Heidelberg
goes beyond the equipment itself. "I feel good about doing business
with Heidelberg. I feel connected to our service guys. I feel I can
trust them."
Winston Packaging Connects with Prinect Workflow Solutions from
Heidelberg
The press operators at Winston Packaging in Winston Salem,
N.C. take pride in high-quality color printing and the precision
finishing of folding cartons, labels and packages. The shop's
pressroom boasts a 6-color Speedmaster CD 102 with in-line tower
coater from Heidelberg, and the company recently upgraded to
Heidelberg's Prinect Image Control to stay ahead in color
management. "Prinect Image Control has enabled our press operators
to meet high standards for quality because of its simple operation
and effective color measurement," said James Gordon, owner of the
company. "The new workflow components significantly reduce
makeready times and improve color accuracy throughout the entire
run." Heidelberg's Prinect Image Control is a high-performance,
closed-loop, spectrophotometric color measurement system that
provides online color control for each printing unit while the
press is running. "Since integrating the system into our pressroom,
I'm more confident about the consistent quality of the finished
product," Gordon said. Winston Packaging was established in 1999 as
the evolution of Winston Printing Company's commercial printing
operation after many years of producing packaging components for
several area consumer product companies. The firm offers structural
and graphic design, offset, flexographic and digital printing and a
full suite of finishing options.
Heidelberger Druckmaschinen AG
With a global market share for sheetfed offset printing
machines of more than 40 percent, Heidelberger Druckmaschinen AG
(Heidelberg) is the world's leading solution provider for
commercial and industrial customers in the print media industry.
Headquartered in Heidelberg, Germany, the Company focuses on the
entire process and value chain for popular format classes in the
sheetfed offset and flexographic printing sectors. Apart from
printing presses, the product portfolio includes plate imaging
devices and finishing equipment, as well as software components
designed to integrate all print manufacturing processes. In
addition, Heidelberg offers a wide range of spare parts,
consumables, used equipment and services, along with extensive
training programs provided by the Print Media Academy. Furthermore,
the Company assists its customers' investment plans by offering
financing concepts.
Heidelberg is most active within the major OECD industrial
regions and is expanding its involvement within growing markets
such as Asia and Eastern Europe. With development and production
sites in six countries and some 250 sales offices worldwide, the
Company offers services to more than 200,000 customers around the
globe. Heidelberg generates 85 percent of global sales through
company-owned sales offices and above 85 percent outside of
Germany. In fiscal year 2007/2008, Heidelberg achieved sales of
Euro 3.670 billion referring to the divisions Press, Postpress and
Financial Services as well as a net profit of Euro 142 million.
As of March, 31, 2008, the Group employed 19,596 staff
worldwide.
Editorial Contact:
Tim Henschel
Heidelberg USA
770-419-6554
timothy.henschel@heidelberg.com