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Prinect Automation Transforms Prepress Operations at Petree Press

08/03/2010


Kennesaw, Ga. - Prepress automation via Heidelberg Prinect introduced Petree Press in Sterling, Va. to the benefits of a digital solution that has enabled the company to produce more work at lower cost and with far less effort.

The company's transition from conventional to digital prepress workflow took shape seven years ago, when Petree became a user of the original suite of Heidelberg Prinect products. The shop's Prinect capability, upgraded with the installation of a Suprasetter A52 in 2009, currently includes Prepress Manager, MetaDimension, Signa Station, Remote Access, Color Toolbox, PDF Toolbox, and Prepress Interface.

The obvious benefit of prepress automation with Prinect, said owner Noel Petree, has been a reduction in staff from 10 to nine-a move that saved the company more than $50,000 a year. With just a change of cassettes, the auto-loading Suprasetter can image three different plate sizes in succession. Petree also said that throughput is further improved by the Prinect GUI (graphical user interface), "which is far more intuitive than it used to be." It's also possible to make plates in a completely hands-off manner by logging onto the platesetter.

Now, said Petree, the company doesn't have to employ "an expensive prepress operator" to image plates. Guided by Prinect, press operators and even bindery personnel can do it themselves on the Suprasetter. The company currently has three people (including Petree himself) who can make plates as the need arises.

Digital Press as Proofer
While Petree's main goal is to keep its five-color Speedmaster SM 52 perfector supplied with Saphira Chemfree plates, Prinect also serves as a practical bridge to the company's digital printing capability. Using Heidelberg's Digital Print Manager, Petree is able to preset its HP Indigo digital color press. Thanks to this input, offset color matching on the digital press is so precise that the Indigo can be used to proof fully imposed jobs that will be output on the Speedmaster SM 52.

A three-day training session in press fingerprinting, color profiling, and other aspects of color management held earlier this year has also helped boost performance at Petree Press. As a result of the training-available to all Heidelberg customers through Heidelberg's Print Color Management color optimization service-everyone at the firm now shares a "sense of confidence" that color requirements can be met, Petree said.

Sticking with What Works
Petree said it was the "Heidelberg quality mantra" surrounding his press equipment that first inclined him toward seeking a workflow solution from the same supplier. He also liked the idea of full accountability across the board from a sole-source vendor-a far cry from the finger-pointing and evasiveness the shop had to endure in the days when it had "10 varieties of equipment from 10 different OEMs." Moreover, Petree believes that the proven value and quality of Heidelberg products have more than justified the cost of his investments.



Heidelberger Druckmaschinen
A technology provider and partner in the print media industry

Heidelberger Druckmaschinen AG (Heidelberg) is with its sheetfed offset printing machines one of the leading solution providers for the print media industry. All over the world, the name Heidelberg is synonymous with state-of-the art technology, top quality, and closeness to the customer. The core business of this technology group covers the whole value-added and process chain for the 35 x 50 cm (13.78 x 19.69 in) to 121 x 162 cm (47.64 x 63.78 in) format classes in the sheetfed offset sector.

Heidelberg develops and produces precision printing presses, platesetters, postpress equipment, and software for integrating all the printshop processes. Environmental protection has an enduring importance in this regard. Solutions for the development, production, and utilization of presses help to conserve resources, reduce emissions, and cut wastage. The Heidelberg portfolio also provides general and consulting services ranging from spare parts and consumables to the sale of remarketed equipment, and training at the Print Media Academy.

Based in Heidelberg, Germany, with development and production sites in seven countries and around 250 sales offices across the globe, the company supports around 200,000 customers worldwide. All Heidelberg presses destined for the world market are manufactured at the Wiesloch-Walldorf site in line with strict quality standards. Standardized presses in all standard format classes and folding machines for the Chinese market are produced by Heidelberg in Qingpu near Shanghai.

Heidelberg presses worldwide produce high-quality print products such as business cards, brochures, posters, and folding cartons.

In financial year 2008/2009, Heidelberg recorded sales of EUR 2.999 billion. As at March 31, 2009, the Heidelberg Group had a workforce of 18,926 worldwide, including 707 trainees.

Media contacts:

Tim Henschel
Manager, Public Relations Heidelberg USA, Inc.
+1-770-419-6554
timothy.henschel@heidelberg.com

Jean-Marie Hershey
540-297-3556
jmh@writehandcom.com

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